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Automatic Gauge Block Comparator

High-precision fully automatic gauge block comparator uses a combination of absolute measurement and comparison measurement to test gauge blocks. The instrument uses a German HEIDENHAIN wide-range measurement sensor, and absolute measurement can be used within any 25mm in the entire range. The entire measurement process of the instrument is automated. The gauge block is grabbed by a robotic arm, and the center deviation and length variation of the gauge block can be measured without manual intervention. It greatly improves the measurement efficiency and reduces the time for manual inspection. The comparison measurement can achieve an accuracy of 0.03um and a repeatability of 0.02um. The measurement method is simple, and the test software interface is clear and easy to operate. After the test, a calibration report can be automatically generated to meet customers' needs for large-scale gauge block inspection.

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Gauge Block Comparator

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  • Product Description

    Technical Features
    ◆ High-precision measuring sensor to ensure stable and reliable data
    ◆ Large measuring range, can directly measure 25mm, comparative measurement 100mm
    ◆ Marble base ensures high-precision operation of the instrument
    ◆ High-precision seven-rib ceramic workbench to ensure that the gauge block is free of scratches and wear
    ◆ Fully automated measurement method to reduce manual inspection time
    ◆ Friendly software interface, simple operation, direct production of measurement report to determine the grade of gauge blocks
    ◆ Data abnormality reminder and measuring head anti-collision ensure stable measurement process
    ◆ Friendly multi-language software version
    Small gauge block fixture and large gauge block fixture automatic replacement is fast and convenient
    The robot arm grabs the gauge block and completely liberates manual operation. The XYZ three-axis and sensor lifting control realizes linkage measurement
    ◆ Special protection device for large gauge blocks ensures that it is not easy to tilt or fall during measurement
    ◆ Collaborative robot arm is safe and reliable


    Technical Parameters

    Model

     

    FAGC-100

    Measurement method

     

    Direct measurement/comparative measurement

    Measuring range

    mm

    0-100/6 inch

    Direct measurement range

    mm

    0-25/1 inch

    Maximum allowable error

    μm

    0.03+L(mm)/1000

    Repeatability

    μm

    0.02

    Measuring force

    N

    0.85/1/1.45

    Resolution

    μm

    0.01/0.001

    Measuring sensor

     

    HEIDENHAIN incremental probe

    Measurement system

     

    German HEIDENHAIN projection glass ceramic phase grating ruler

    Display device

     

    Industrial computer display

    Drive mode

     

    Motor drive

    Exercise

     

    4-axis linkage

    Gauge block placement

     

    Automatic grabbing by robotic arm

    Gauge block bracket

     

    10-10+two sets

    Motion feedback

     

    Imported grating

    Measurement software

     

    AGCsoft, automatic sampling, automatic judgment and report generation

    Verification temperature

    Calibration temperature 20±0.5℃, temperature gradient 0.5℃/hour

    Ambient humidity

     

    Humidity 50%±5%

    Weight

    kg

    300

    Working power supply

     

    220V 50Hz

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