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Automatic Gauge Block Comparator

AGC-100 high-precision automatic gauge block comparator uses a combination of absolute measurement and comparison measurement to test gauge blocks. The instrument uses a German HEIDENHAIN wide-range measurement sensor, and absolute measurement can be used within any 25mm in the entire range. After the gauge block is placed, the instrument measurement process is automated. The center deviation and length variation of the gauge block can be measured without manual intervention. It greatly improves the measurement efficiency and reduces the time for manual inspection. The comparison measurement can achieve an accuracy of 0.03um and a repeatability of 0.02um. The measurement method is simple, and the test software interface is clear and easy to operate. After the test, the test report can be automatically generated to meet the customer's needs for large-scale gauge block inspection.

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Gauge Block Comparator

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  • Product Description

    Technical Features
    ◆ High-precision measuring sensor to ensure stable and reliable data
    ◆ Large measuring range, can directly compare and measure 25mm
    ◆ Marble base ensures high-precision operation of the instrument
    ◆ High-precision seven-rib ceramic workbench to ensure that the gauge block is free of scratches and wear
    ◆ Automated measurement method to reduce manual inspection time
    ◆ Friendly software interface, simple operation, direct generation of measurement report to judge the grade of gauge block
    ◆ Abnormal data reminder and measuring head anti-collision ensure stable measurement process
    ◆ Friendly multi-language software version
    ◆ Small gauge block fixture and large gauge block fixture replacement is quick and convenient
    ◆ After placing the gauge block, manual operation is completely liberated, and XYZ three-axis linkage measurement is realized
    ◆ Special protection device for large gauge blocks ensures that they are not easy to tilt and fall during measurement


    Standard Configuration
    ◆ One set of automatic gauge block comparator
    ◆ One set of heat-insulating glass protective cover
    ◆ One set of gauge block positioning fixture
    ◆ One set of software CD
    ◆ One set of factory report and operation manual


    Optional
    ◆ A shock-absorbing table
    ◆ A large heat-insulating glass protective cover
    ◆ A set of gauge block tweezers
    ◆ A set of hexagonal wrenches


    Dimensions


    Technical Parameters

    Model

     

    AGC-100

    Measurement method

     

    Direct measurement/comparative measurement

    Measuring range

    mm

    0-100/6 inch

    Direct measurement range

    mm

    0-25/1 inch

    Maximum allowable error

    μm

    0.03+L(mm)/1000

    Repeatability

    μm

    0.02

    Measuring force

    N

    0.85/1/1.45

    Resolution

    μm

    0.01/0.001

    Measuring sensor

     

    HEIDENHAIN incremental probe

    Measurement system

     

    German HEIDENHAIN projection glass ceramic phase grating ruler

    Display device

     

    Industrial computer display

    Drive mode

     

    Motor drive

    Motion feedback

     

    Imported grating

    Measurement software

     

    AGCsoft, automatic sampling, automatic judgment and report generation

    Verification temperature

    Calibration temperature 20±0.5°C, temperature gradient 0.5°C/hour

    Ambient humidity

     

    Humidity 50%±5%

    Weight

    kg

    180

    Working power supply

     

    220V50Hz

     

    Software Interface

    In the measurement interface, select the whole set of measured blocks and the whole set of standard blocks, sort out the contents of the measured blocks, and further select the blocks to be measured.

    IO control interface, can be used to move and initialize the axis

    In the measurement interface, fill in the measurement parameters, which can be set according to different measurement requirements.

    Historical data-standard selection interface, you can query the standard of the corresponding gauge block, and it can also serve as the basis for evaluation

    Measurement Examples

     

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